Litho Print & Convert

JA offers comprehensive lithographic printing and converting capabilities, providing 5-color + coating flat sheet litho print and convert envelopes all in one facility for high-end direct mail and fundraising campaigns.

Process Overview

Prepress

Advanced prepress preparation ensuring color accuracy and print quality

  • Digital file preparation
  • Color management
  • Plate making
  • Proofing and approval

Lithographic Printing

High-quality 5-color printing with coating capabilities

  • 5-color process printing
  • Specialty coatings
  • Precise color matching
  • High-resolution output

Converting

Expert converting of printed sheets into finished envelopes

  • Precision die-cutting
  • Window placement
  • Gluing and sealing
  • Quality inspection

Finishing

Final processing and quality assurance

  • Final inspection
  • Packaging
  • Shipping preparation
  • Quality certification

Equipment Specifications

Printing Equipment

  • 5-color + coating lithographic presses
  • High-speed web printing capabilities
  • Advanced color management systems
  • Automated plate changing systems

Converting Equipment

  • High-speed envelope converting machines
  • Precision die-cutting systems
  • Automated window placement
  • Quality control inspection systems

Quality Control

  • G7 Master Certified facility
  • In-line inspection systems
  • Color measurement devices
  • Dimensional verification tools

Material Handling

  • Automated material feeding
  • Waste management systems
  • Inventory tracking
  • Material storage solutions

Material Capabilities

Paper Stocks

  • 20# WW to 8 point
  • Coated and uncoated options
  • Specialty finishes
  • Custom material specifications

Sizes & Configurations

  • Up to 12x18 sheet size
  • Custom envelope sizes
  • Multiple window options
  • Specialty shapes

Finishing Options

  • Specialty coatings
  • Varnishes and laminates
  • Embossing and debossing
  • Security features

Special Features

  • Pull-perf technology
  • Weld-seam capabilities
  • Zip-strip options
  • Custom window configurations

Applications

Direct Mail Campaigns

High-impact direct mail pieces with superior print quality and finishing options.

  • Vibrant color reproduction
  • Specialty coatings for impact
  • USPS-compliant designs
  • Bulk mailing optimization

Fundraising Materials

Premium quality envelopes for fundraising and donor communications.

  • Luxury finishes
  • Custom branding options
  • Security features
  • Professional appearance

Corporate Communications

Professional business correspondence with custom branding.

  • Brand consistency
  • High-end finishes
  • Security printing
  • Custom configurations

Marketing Materials

High-impact promotional envelopes for marketing campaigns.

  • Eye-catching designs
  • Specialty finishes
  • Custom shapes and sizes
  • Enhanced visual appeal

Quality Commitment

Our lithographic printing and converting process maintains the highest quality standards through:

Quality Control

  • G7 Master Certified color accuracy
  • Continuous quality monitoring
  • Regular equipment calibration
  • Skilled operator expertise

Production Excellence

  • Complete in-house control
  • Advanced technology integration
  • Efficient production processes
  • Comprehensive quality assurance