High Volume Flexo Printing

JA's high-volume flexographic printing capabilities deliver exceptional quality and efficiency for your envelope needs, with production capacity exceeding 10MM+ envelopes per day.

Technical Specifications

Printing Capabilities

  • 1- to 5-color enhanced flexo printing
  • Production capacity: 10MM+ envelopes per day
  • High-speed web flexo printing
  • Precise color matching and consistency

Material Specifications

  • Paper weights: 20# WW to 8 point
  • Stock sizes up to 12x18
  • Custom material options available
  • Pre-printed stock conversion

Quality Standards

  • G7 Master Certified facility
  • In-line quality control systems
  • Color accuracy monitoring
  • Consistent print registration

Production Features

  • Quick changeover capabilities
  • Automated production tracking
  • Real-time monitoring systems
  • Efficient waste management

Industry Applications

Direct Mail

High-volume direct mail campaigns requiring consistent quality and quick turnaround times.

  • Bulk mailing optimization
  • Variable data printing options
  • USPS compliance
  • Cost-effective production

Business Communications

Professional business correspondence and corporate communications.

  • Brand consistency
  • Professional appearance
  • Security features
  • Custom branding options

Marketing Materials

Promotional and marketing materials requiring high-impact printing.

  • Vibrant color reproduction
  • Specialty finishes
  • Custom sizes and shapes
  • Enhanced visual appeal

Financial Documents

Secure financial and legal document envelopes.

  • Security printing options
  • Tamper-evident features
  • Professional appearance
  • Compliance with industry standards

Specialized Features

Pull-perf technology

Weld-seam capabilities

Zip-strip options

Heavy stock (9pt) handling

Specialized coatings

In-line embossing

Pull-string features

Custom & multiple window options

Quality Commitment

Our high-volume flexo printing process maintains the highest quality standards through:

  • G7 Master Certified color accuracy
  • Continuous quality monitoring systems
  • Regular equipment maintenance and calibration
  • Skilled operator expertise
  • Comprehensive quality control procedures

Production Advantages

Efficiency & Speed

  • 10MM+ envelopes per day production capacity
  • Quick changeover capabilities
  • Automated production tracking
  • Efficient material utilization

Flexibility & Customization

  • Custom sizes and configurations
  • Specialty finishes and features
  • Variable data printing options
  • Quick-turn project capabilities